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System "Salamandra"

The system provides accurate information on the composition of the material supplied to the PD, the ability to control the composition of each colosha, as well as a full range of data on the amount and composition of the injected PUT, together with modern methods of mathematical modeling of heat and mass transfer processes during smelting.

Blast-furnace production is characterized by large volumes of processed raw materials supplied from various sources, and considerable inertness of the blast-smelting process.

System ASODP Salamandra


Accurate information on the composition of the material supplied to the PD, the ability to control the composition of each colosha in the PD, as well as full range of data on the amount and composition of the injected PCT coupled with modern methods of mathematical modeling of heat and mass transfer processes during smelting allow Take control of this process to a brand new one. level.

Improving the speed, accuracy and reliability of the process calculating material balance is achieved by setting flow measuring equipment to test points, source of data for calculation material balance.

In addition to data collection, the calculation process itself is automated. material balance. Also, this data is used in feed calculation algorithm. At this moment, key factors hindering efficiency, are manual data entry and insufficient data acquisition rates. ASODP allows to exclude completely or minimize manual data entry points. At the same time ASODP provides continuous data acquisition with accuracy laboratory research.

Improving the efficiency of the main production process is achieved due to the efficiency of obtaining reliable material flow data on the technological process and effective management of materials in according to the results of calculations of the domain parameters melting At the moment, blast furnaces are controlled only the parameters of the furnace products (temperature of the top gas, quality of the cast iron) and some calculated parameters (theoretical burning temperature).

ASODP calculates the main parameters of the process inside blast furnaces - temperature distribution of materials and gases by furnace height, position of the melting zone, etc.

Improving the efficiency of production The process consists in:

  • reducing fuel consumption;
  • ensuring smooth running of the furnace;
  • stabilization of the composition of the resulting iron.
Prediction of the technological process is carried out due to the fact that the measuring equipment sets long before the materials are loaded into the furnace. Mathematical model ASODP allows you to simulate the behavior substances for several hours ahead, which allows you to receive information on the possible technological difficulties process well before their occurrence and, if necessary, in advance apply corrective action.

  • Application

    • Quality control and quantity of batch materials
    • Control of quality and quantity of PCB
    • Calculation of the distribution of materials in the bunker overpass, tract boot, boot device
    • Mound Profile Forecast on top
    • Calculation and forecast of processes swimming trunks, including quality cast iron
    • Stabilize feed quality
    • Stabilization of quality on heat balance
    • Providing the required distribution at the top, control ore load
    • Visibility and usability, individually designed interface
    • The possibility of stroke correction melting trunks from a single interface
  • Benefits

    Mathematical model

    • Considers most technical features of the installation site
    • Allows you to determine the best technological control points parameters
    • Provides maximum efficiency in developing optimal control algorithm

    Software

    • Providing technological parameters in accordance with the requirements of the customer
    • Software support and maintenance, possible upgrades and upgrades
    • Full integration with existing Customer Top Level Software
    • Collection, registration of signals, event logging, manual risk assessment impacts

    Field Equipment

    • Reliable and affordable Components
    • Advanced and well-proven technology
    • Unique and effective technical solutions
  • Composition

    This system can be conditionally divided into three blocks:
    • ElMan material flow control module - measuring module;
    • Mathematical modeling module processes of blast furnace smelting "Ifrit" - algorithms, calculations;
    • Equipment Control Module (MUO) - communication and control mechanisms.
    ElMan material flow control module conducts continuous data collection, their evaluation and forecasting, transmits this data and recommendations in the math module Simulation "Ifrit" for calculations to control the state of the furnace and to the equipment control module.
    The combined data modules "ElMan" and Ifrit are transmitted to the control module. signal conditioning equipment management.
  • Files

    In this section you can find the programs you are interested in, as well as more sizeable information on this solution.

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